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Process safety engineer vs safety engineer

The differences between process safety engineers and safety engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a process safety engineer and a safety engineer. Additionally, a process safety engineer has an average salary of $84,412, which is higher than the $74,228 average annual salary of a safety engineer.

The top three skills for a process safety engineer include safety management, OSHA and risk management. The most important skills for a safety engineer are OSHA, safety standards, and safety program.

Process safety engineer vs safety engineer overview

Process Safety EngineerSafety Engineer
Yearly salary$84,412$74,228
Hourly rate$40.58$35.69
Growth rate4%4%
Number of jobs38,65016,617
Job satisfaction5-
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 72%
Average age4242
Years of experience22

What does a process safety engineer do?

A process safety engineer is responsible for conducting quality check procedures for the operational processes of the manufacturing and construction industries. Process safety engineers analyze practices to ensure that the methodologies adhere to safety standards and state regulations. They also inspect the tools and materials used, the budget needed for production, and timetables to strategize efficient ways in minimizing costs and risks. A process safety engineer records the process findings and suggests technical solutions to maximize productivity.

What does a safety engineer do?

The duties of a safety engineer depend on one's industry of employment. Typically, their responsibilities revolve around overseeing the implementation of the safety policies and regulations in a company by conducting regular inspections and maintenance checks, coordinating with department personnel to gather data, assessing risks, and arranging precautionary measures. A safety engineer must also address issues and concerns, responding to them in a timely and efficient manner. Furthermore, there are instances when they have to lead safety orientations and seminars to maintain a safe and productive environment for everyone.

Process safety engineer vs safety engineer salary

Process safety engineers and safety engineers have different pay scales, as shown below.

Process Safety EngineerSafety Engineer
Average salary$84,412$74,228
Salary rangeBetween $55,000 And $129,000Between $49,000 And $110,000
Highest paying CityOrange, CASan Francisco, CA
Highest paying stateCaliforniaNorth Dakota
Best paying companyCalifornia ResourcesApple
Best paying industryEnergyTechnology

Differences between process safety engineer and safety engineer education

There are a few differences between a process safety engineer and a safety engineer in terms of educational background:

Process Safety EngineerSafety Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 72%
Most common majorChemical EngineeringMechanical Engineering
Most common collegeStanford UniversityUniversity of Connecticut

Process safety engineer vs safety engineer demographics

Here are the differences between process safety engineers' and safety engineers' demographics:

Process Safety EngineerSafety Engineer
Average age4242
Gender ratioMale, 77.0% Female, 23.0%Male, 81.6% Female, 18.4%
Race ratioBlack or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.5% Asian, 12.6% White, 67.1% American Indian and Alaska Native, 0.2%Black or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.9% Asian, 9.7% White, 69.5% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process safety engineer and safety engineer duties and responsibilities

Process safety engineer example responsibilities.

  • Manage chemical process operations risk and EHS programs.
  • Lead troubleshooting of PLC, electrical, pneumatics, and hydraulic equipment.
  • Manage hazardous and special waste programs and profiles including audits/inspections, vendor compliance, documentation and recordkeeping.
  • Participate as an active member in the review of documentation and citation items relate to the OSHA PSM regulation.
  • Progress projects relate to environmental, health, and safety (EHS).
  • Collect thorough and detail data and write CB reports using the data and analysis.
  • Show more

Safety engineer example responsibilities.

  • Manage hazardous and special waste programs and profiles including audits/inspections, vendor compliance, documentation and recordkeeping.
  • Develop SWPPP and SPCC programs.
  • Design new Lockout/Tag-out (LOTO) system for production floor and facilities.
  • Direct subcontractors in safely deploying spill response equipment to enforce EPA / TDEQ regulations.
  • Provide safety support for construction projects -Conduct audits for LOTO, environmental, IH surveys, safe work practices etc.
  • Create site-specific EHS orientations for contractors.
  • Show more

Process safety engineer vs safety engineer skills

Common process safety engineer skills
  • Safety Management, 10%
  • OSHA, 8%
  • Risk Management, 6%
  • PHA, 6%
  • EHS, 5%
  • Mechanical Integrity, 5%
Common safety engineer skills
  • OSHA, 10%
  • Safety Standards, 6%
  • Safety Program, 5%
  • Safety Regulations, 4%
  • ISO, 4%
  • Corrective Action, 4%

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