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Process safety engineer vs senior process engineer

The differences between process safety engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a process safety engineer, becoming a senior process engineer takes usually requires 2-4 years. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $84,412 average annual salary of a process safety engineer.

The top three skills for a process safety engineer include safety management, OSHA and risk management. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Process safety engineer vs senior process engineer overview

Process Safety EngineerSenior Process Engineer
Yearly salary$84,412$105,378
Hourly rate$40.58$50.66
Growth rate4%10%
Number of jobs38,65056,510
Job satisfaction5-
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Average age4242
Years of experience24

What does a process safety engineer do?

A process safety engineer is responsible for conducting quality check procedures for the operational processes of the manufacturing and construction industries. Process safety engineers analyze practices to ensure that the methodologies adhere to safety standards and state regulations. They also inspect the tools and materials used, the budget needed for production, and timetables to strategize efficient ways in minimizing costs and risks. A process safety engineer records the process findings and suggests technical solutions to maximize productivity.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Process safety engineer vs senior process engineer salary

Process safety engineers and senior process engineers have different pay scales, as shown below.

Process Safety EngineerSenior Process Engineer
Average salary$84,412$105,378
Salary rangeBetween $55,000 And $129,000Between $82,000 And $134,000
Highest paying CityOrange, CASan Francisco, CA
Highest paying stateCaliforniaLouisiana
Best paying companyCalifornia ResourcesApple
Best paying industryEnergyEnergy

Differences between process safety engineer and senior process engineer education

There are a few differences between a process safety engineer and a senior process engineer in terms of educational background:

Process Safety EngineerSenior Process Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Most common majorChemical EngineeringChemical Engineering
Most common collegeStanford UniversityUniversity of Michigan - Ann Arbor

Process safety engineer vs senior process engineer demographics

Here are the differences between process safety engineers' and senior process engineers' demographics:

Process Safety EngineerSenior Process Engineer
Average age4242
Gender ratioMale, 77.0% Female, 23.0%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.5% Asian, 12.6% White, 67.1% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process safety engineer and senior process engineer duties and responsibilities

Process safety engineer example responsibilities.

  • Manage chemical process operations risk and EHS programs.
  • Lead troubleshooting of PLC, electrical, pneumatics, and hydraulic equipment.
  • Manage hazardous and special waste programs and profiles including audits/inspections, vendor compliance, documentation and recordkeeping.
  • Participate as an active member in the review of documentation and citation items relate to the OSHA PSM regulation.
  • Progress projects relate to environmental, health, and safety (EHS).
  • Collect thorough and detail data and write CB reports using the data and analysis.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Process safety engineer vs senior process engineer skills

Common process safety engineer skills
  • Safety Management, 10%
  • OSHA, 8%
  • Risk Management, 6%
  • PHA, 6%
  • EHS, 5%
  • Mechanical Integrity, 5%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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