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Process technician vs maintenance technician

The differences between process technicians and maintenance technicians can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a process technician and a maintenance technician. Additionally, a maintenance technician has an average salary of $43,293, which is higher than the $39,462 average annual salary of a process technician.

The top three skills for a process technician include basic math, patients and OSHA. The most important skills for a maintenance technician are plumbing, HVAC, and hand tools.

Process technician vs maintenance technician overview

Process TechnicianMaintenance Technician
Yearly salary$39,462$43,293
Hourly rate$18.97$20.81
Growth rate3%5%
Number of jobs74,367178,450
Job satisfaction34.25
Most common degreeBachelor's Degree, 36%High School Diploma, 34%
Average age4547
Years of experience44

What does a process technician do?

A process technician is responsible for managing the equipment and machinery used for various industries, such as manufacturing and engineering. Process technicians must have a strong knowledge of the mechanical industry, especially on operating certain equipment types and making adjustments on its features as needed, depending on the needs of the operation. They also run diagnostic tests to check a machine's working condition to ensure that it's free of any inconsistencies. A process technician also helps develop structure methods by communicating with the technical team and escalating all defective findings to the supervisor.

What does a maintenance technician do?

Maintenance technicians are technicians who specialize in the preservation of office facilities. They have in-depth knowledge of how various office equipment or fixtures work so that they can immediately identify how to repair them in case of breakdowns. Maintenance technicians perform diagnostics and routine maintenance activities to ensure that everything in the office is running well. They immediately repair problems in fixtures or equipment to avoid any further damages or safety concerns. They should be familiar with occupational safety and health standards to ensure that the office is a safe place to work.

Process technician vs maintenance technician salary

Process technicians and maintenance technicians have different pay scales, as shown below.

Process TechnicianMaintenance Technician
Average salary$39,462$43,293
Salary rangeBetween $30,000 And $51,000Between $31,000 And $59,000
Highest paying CitySanta Clara, CARichmond, CA
Highest paying stateRhode IslandRhode Island
Best paying companyHPAnheuser-Busch
Best paying industryTechnologyManufacturing

Differences between process technician and maintenance technician education

There are a few differences between a process technician and a maintenance technician in terms of educational background:

Process TechnicianMaintenance Technician
Most common degreeBachelor's Degree, 36%High School Diploma, 34%
Most common majorBusinessElectrical Engineering Technology
Most common collegePurdue University-

Process technician vs maintenance technician demographics

Here are the differences between process technicians' and maintenance technicians' demographics:

Process TechnicianMaintenance Technician
Average age4547
Gender ratioMale, 73.2% Female, 26.8%Male, 95.7% Female, 4.3%
Race ratioBlack or African American, 9.4% Unknown, 4.9% Hispanic or Latino, 16.5% Asian, 7.6% White, 61.0% American Indian and Alaska Native, 0.7%Black or African American, 11.4% Unknown, 4.3% Hispanic or Latino, 18.2% Asian, 4.6% White, 60.4% American Indian and Alaska Native, 1.2%
LGBT Percentage6%2%

Differences between process technician and maintenance technician duties and responsibilities

Process technician example responsibilities.

  • Manage successful DCS upgrade projects.
  • Assist PMs in establishing effective project oversight and control, and in proactively identifying and managing project risks.
  • Manage a team of 16 technicians on all phases of the Fab start up: from process formation to manufacturing readiness.
  • Spearhead inspection and packaging equipment for pharmaceutical products per FDA regulations to achieve production goals ahead of schedule.
  • fire alarm system, air handlers, close loop chill water system, HVAC, and plumbing.
  • Programme VFDs, PLCs, HMI.
  • Show more

Maintenance technician example responsibilities.

  • Install, repair and troubleshoot electrical wiring, including switches, outlets, lights, ballast.
  • Monitor and document all temperature readings on boilers, chillers, and dry vac systems beginning and mid shift.
  • Perform preventative maintenance checks and services on exhaust fans, boilers, chiller units, automatic transfer switches, and generators.
  • Repair electrical equipment; replace faulty electrical switches; repair refrigeration equipment.
  • Handle trouble-shooting and repair of mechanical systems refrigerant recovery and charging of HVAC systems.
  • Facilitate commercial plumbing, electrical, light HVAC, and carpentry repairs in a laboratory facility environment
  • Show more

Process technician vs maintenance technician skills

Common process technician skills
  • Basic Math, 13%
  • Patients, 8%
  • OSHA, 8%
  • Math, 8%
  • Dexterity, 7%
  • Customer Service, 5%
Common maintenance technician skills
  • Plumbing, 10%
  • HVAC, 8%
  • Hand Tools, 7%
  • Customer Service, 6%
  • Ladders, 4%
  • Electrical Systems, 4%

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