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Process technician vs process operator

The differences between process technicians and process operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a process technician, becoming a process operator takes usually requires 1-2 years. Additionally, a process technician has an average salary of $39,462, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a process technician include basic math, patients and OSHA. The most important skills for a process operator are safety procedures, preventative maintenance, and team-oriented environment.

Process technician vs process operator overview

Process TechnicianProcess Operator
Yearly salary$39,462$37,996
Hourly rate$18.97$18.27
Growth rate3%3%
Number of jobs74,36783,478
Job satisfaction35
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 36%
Average age4546
Years of experience42

What does a process technician do?

A process technician is responsible for managing the equipment and machinery used for various industries, such as manufacturing and engineering. Process technicians must have a strong knowledge of the mechanical industry, especially on operating certain equipment types and making adjustments on its features as needed, depending on the needs of the operation. They also run diagnostic tests to check a machine's working condition to ensure that it's free of any inconsistencies. A process technician also helps develop structure methods by communicating with the technical team and escalating all defective findings to the supervisor.

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

Process technician vs process operator salary

Process technicians and process operators have different pay scales, as shown below.

Process TechnicianProcess Operator
Average salary$39,462$37,996
Salary rangeBetween $30,000 And $51,000Between $29,000 And $48,000
Highest paying CitySanta Clara, CAGrand Forks, ND
Highest paying stateRhode IslandWyoming
Best paying companyHPBWX Technologies
Best paying industryTechnologyManufacturing

Differences between process technician and process operator education

There are a few differences between a process technician and a process operator in terms of educational background:

Process TechnicianProcess Operator
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 36%
Most common majorBusinessBusiness
Most common collegePurdue UniversityStanford University

Process technician vs process operator demographics

Here are the differences between process technicians' and process operators' demographics:

Process TechnicianProcess Operator
Average age4546
Gender ratioMale, 73.2% Female, 26.8%Male, 70.1% Female, 29.9%
Race ratioBlack or African American, 9.4% Unknown, 4.9% Hispanic or Latino, 16.5% Asian, 7.6% White, 61.0% American Indian and Alaska Native, 0.7%Black or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%
LGBT Percentage6%6%

Differences between process technician and process operator duties and responsibilities

Process technician example responsibilities.

  • Manage successful DCS upgrade projects.
  • Assist PMs in establishing effective project oversight and control, and in proactively identifying and managing project risks.
  • Manage a team of 16 technicians on all phases of the Fab start up: from process formation to manufacturing readiness.
  • Spearhead inspection and packaging equipment for pharmaceutical products per FDA regulations to achieve production goals ahead of schedule.
  • fire alarm system, air handlers, close loop chill water system, HVAC, and plumbing.
  • Programme VFDs, PLCs, HMI.
  • Show more

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Process technician vs process operator skills

Common process technician skills
  • Basic Math, 13%
  • Patients, 8%
  • OSHA, 8%
  • Math, 8%
  • Dexterity, 7%
  • Customer Service, 5%
Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%

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