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Process technician vs set up technician

The differences between process technicians and set up technicians can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a process technician, becoming a set up technician takes usually requires 1-2 years. Additionally, a process technician has an average salary of $39,462, which is higher than the $36,486 average annual salary of a set up technician.

The top three skills for a process technician include basic math, patients and OSHA. The most important skills for a set up technician are hand tools, CNC, and safety procedures.

Process technician vs set up technician overview

Process TechnicianSet Up Technician
Yearly salary$39,462$36,486
Hourly rate$18.97$17.54
Growth rate3%10%
Number of jobs74,36753,072
Job satisfaction3-
Most common degreeBachelor's Degree, 36%High School Diploma, 39%
Average age4542
Years of experience42

What does a process technician do?

A process technician is responsible for managing the equipment and machinery used for various industries, such as manufacturing and engineering. Process technicians must have a strong knowledge of the mechanical industry, especially on operating certain equipment types and making adjustments on its features as needed, depending on the needs of the operation. They also run diagnostic tests to check a machine's working condition to ensure that it's free of any inconsistencies. A process technician also helps develop structure methods by communicating with the technical team and escalating all defective findings to the supervisor.

What does a set up technician do?

Set up technicians are skilled employees who assemble and disassemble manufacturing machines as well as perform preventative maintenance to ensure that the manufacturing firm can produce high-quality products. These technicians must inspect products so that they can locate malfunctions in machine operations and then inform their supervisor about the repairs needed. They must observe production equipment to ensure its correct operation and collaborate with the engineering team to adjust the equipment when needed. Set up technicians must also assist in teaching new operators about the firm's standard operating procedures of production equipment.

Process technician vs set up technician salary

Process technicians and set up technicians have different pay scales, as shown below.

Process TechnicianSet Up Technician
Average salary$39,462$36,486
Salary rangeBetween $30,000 And $51,000Between $28,000 And $46,000
Highest paying CitySanta Clara, CAManchester, NH
Highest paying stateRhode IslandNew York
Best paying companyHPZoetis
Best paying industryTechnologyProfessional

Differences between process technician and set up technician education

There are a few differences between a process technician and a set up technician in terms of educational background:

Process TechnicianSet Up Technician
Most common degreeBachelor's Degree, 36%High School Diploma, 39%
Most common majorBusinessBusiness
Most common collegePurdue University-

Process technician vs set up technician demographics

Here are the differences between process technicians' and set up technicians' demographics:

Process TechnicianSet Up Technician
Average age4542
Gender ratioMale, 73.2% Female, 26.8%Male, 90.1% Female, 9.9%
Race ratioBlack or African American, 9.4% Unknown, 4.9% Hispanic or Latino, 16.5% Asian, 7.6% White, 61.0% American Indian and Alaska Native, 0.7%Black or African American, 10.8% Unknown, 5.1% Hispanic or Latino, 15.3% Asian, 8.9% White, 59.5% American Indian and Alaska Native, 0.4%
LGBT Percentage6%11%

Differences between process technician and set up technician duties and responsibilities

Process technician example responsibilities.

  • Manage successful DCS upgrade projects.
  • Assist PMs in establishing effective project oversight and control, and in proactively identifying and managing project risks.
  • Manage a team of 16 technicians on all phases of the Fab start up: from process formation to manufacturing readiness.
  • Spearhead inspection and packaging equipment for pharmaceutical products per FDA regulations to achieve production goals ahead of schedule.
  • fire alarm system, air handlers, close loop chill water system, HVAC, and plumbing.
  • Programme VFDs, PLCs, HMI.
  • Show more

Set up technician example responsibilities.

  • Manage daily scheduling of production workload to be setup and run on machinery.
  • Follow OSHA, ISO, and FDA requirement and standards
  • Core team member in SPC and QSI introductions.
  • Set up machine and facilities for UV screen coating.
  • Maintain running UV press, flip paper, unload orders.
  • Set up and maintain extrusion equipment to run at maximum efficiency.
  • Show more

Process technician vs set up technician skills

Common process technician skills
  • Basic Math, 13%
  • Patients, 8%
  • OSHA, 8%
  • Math, 8%
  • Dexterity, 7%
  • Customer Service, 5%
Common set up technician skills
  • Hand Tools, 8%
  • CNC, 6%
  • Safety Procedures, 5%
  • Quality Standards, 5%
  • Preventative Maintenance, 5%
  • Math, 4%

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