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Stress engineer vs design engineer

The differences between stress engineers and design engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a stress engineer, becoming a design engineer takes usually requires 4-6 years. Additionally, a stress engineer has an average salary of $107,036, which is higher than the $77,134 average annual salary of a design engineer.

The top three skills for a stress engineer include finite element analysis, structural analysis and autocad. The most important skills for a design engineer are C++, UL, and project management.

Stress engineer vs design engineer overview

Stress EngineerDesign Engineer
Yearly salary$107,036$77,134
Hourly rate$51.46$37.08
Growth rate6%2%
Number of jobs36,117138,173
Job satisfaction-5
Most common degreeBachelor's Degree, 75%Bachelor's Degree, 72%
Average age4441
Years of experience46

What does a stress engineer do?

A stress engineer specializes in conducting analysis and assessments on structures and components, mainly using stress to test its structural integrity. They may work in various industries such as automotive, aerospace, manufacturing, and even medical. Although their duties may vary upon the industry, they are typically in charge of performing extensive research and analysis, coordinating with architects and engineers, designing and building prototypes, and maintaining records of all procedures. Furthermore, a stress engineer must produce detailed progress and findings reports in adherence to project deadlines and company policies.

What does a design engineer do?

A design engineer is responsible for creating systems and applications based on their expertise. Design engineers work through client specifications based on business needs. A design engineer also provides recommendations on improving existing systems to boost its performance and increase efficiency. Design engineers must have an excellent command of computer systems, programming codes, and technical data to ensure the system's stability and high-quality processes. A design engineer should also have strong analytical and time-management skills to perform tasks and meet deadlines.

Stress engineer vs design engineer salary

Stress engineers and design engineers have different pay scales, as shown below.

Stress EngineerDesign Engineer
Average salary$107,036$77,134
Salary rangeBetween $73,000 And $156,000Between $57,000 And $102,000
Highest paying CitySeattle, WASan Francisco, CA
Highest paying stateWashingtonCalifornia
Best paying companyCTSMeta
Best paying industryProfessionalTechnology

Differences between stress engineer and design engineer education

There are a few differences between a stress engineer and a design engineer in terms of educational background:

Stress EngineerDesign Engineer
Most common degreeBachelor's Degree, 75%Bachelor's Degree, 72%
Most common majorMechanical EngineeringMechanical Engineering
Most common collegeGeorgia Institute of TechnologyMichigan Technological University

Stress engineer vs design engineer demographics

Here are the differences between stress engineers' and design engineers' demographics:

Stress EngineerDesign Engineer
Average age4441
Gender ratioMale, 89.7% Female, 10.3%Male, 88.9% Female, 11.1%
Race ratioBlack or African American, 3.8% Unknown, 4.3% Hispanic or Latino, 8.9% Asian, 19.8% White, 63.0% American Indian and Alaska Native, 0.3%Black or African American, 3.2% Unknown, 4.5% Hispanic or Latino, 8.2% Asian, 16.8% White, 67.2% American Indian and Alaska Native, 0.1%
LGBT Percentage8%5%

Differences between stress engineer and design engineer duties and responsibilities

Stress engineer example responsibilities.

  • Lead CFD analyses on various aircraft types.
  • Manage the development and design data in PDM to ensure successful completion.
  • Manage Jenkins security by providing specific access to authorize developers/testers using project base matrix authorization strategy.
  • Develop Perl, TCL, and Bourne shell tools to improve the CFD process.
  • Perform FEA static analysis on primary and secondary MLG structural parts using ABAQUS as solver.
  • Perform mission analysis using PATRAN, ABAQUS, and NASTRAN as well as basic hand calculations.
  • Show more

Design engineer example responsibilities.

  • Utilize CREO surfacing to achieve stylize toilets and components.
  • Lead innovative cost reduction activities for MBD which lead to industry wide changes.
  • Develop software in MATLAB & LabVIEW to post-process data, analyze images, and automate test modules.
  • Participate in new product design reviews, lead DFM sessions with suppliers, and develop part specifications.
  • Validate specifications that achieve function requirements and Honda standards using FTA, FMEA, simulation, design logic & team collaboration.
  • Develop tools using Perl script to automate integration/verification process.
  • Show more

Stress engineer vs design engineer skills

Common stress engineer skills
  • Finite Element Analysis, 10%
  • Structural Analysis, 9%
  • Autocad, 6%
  • Fatigue Analysis, 5%
  • MRB, 5%
  • Ansys, 4%
Common design engineer skills
  • C++, 4%
  • UL, 4%
  • Project Management, 4%
  • Work Ethic, 4%
  • Engineering Design, 4%
  • RF, 3%

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