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Process safety engineer vs engineer

The differences between process safety engineers and engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a process safety engineer, becoming an engineer takes usually requires 4-6 years. Additionally, an engineer has an average salary of $92,077, which is higher than the $84,412 average annual salary of a process safety engineer.

The top three skills for a process safety engineer include safety management, OSHA and risk management. The most important skills for an engineer are python, cloud, and C++.

Process safety engineer vs engineer overview

Process Safety EngineerEngineer
Yearly salary$84,412$92,077
Hourly rate$40.58$44.27
Growth rate4%2%
Number of jobs38,650618,207
Job satisfaction54.33
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 65%
Average age4241
Years of experience26

What does a process safety engineer do?

A process safety engineer is responsible for conducting quality check procedures for the operational processes of the manufacturing and construction industries. Process safety engineers analyze practices to ensure that the methodologies adhere to safety standards and state regulations. They also inspect the tools and materials used, the budget needed for production, and timetables to strategize efficient ways in minimizing costs and risks. A process safety engineer records the process findings and suggests technical solutions to maximize productivity.

What does an engineer do?

Engineers are highly trained professionals who determine the feasibility of various projects, usually related to the construction industry. They are considered experts in mathematics and science, two disciplines that they need to use in designing and coming up with plans for projects. They should also be well-versed in different construction or industrial materials, and they ensure that appropriate materials are used for the project. They also ensure that the projects meet the requirements of the groups that hired them. They create spaces that would both address the needs of the end-users and the industry standards. They also ensure that the projects they make would stand the test of time.

Process safety engineer vs engineer salary

Process safety engineers and engineers have different pay scales, as shown below.

Process Safety EngineerEngineer
Average salary$84,412$92,077
Salary rangeBetween $55,000 And $129,000Between $65,000 And $130,000
Highest paying CityOrange, CAHuntsville, AL
Highest paying stateCaliforniaNew Hampshire
Best paying companyCalifornia ResourcesFort Bend County
Best paying industryEnergyAutomotive

Differences between process safety engineer and engineer education

There are a few differences between a process safety engineer and an engineer in terms of educational background:

Process Safety EngineerEngineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 65%
Most common majorChemical EngineeringMechanical Engineering
Most common collegeStanford UniversityMichigan Technological University

Process safety engineer vs engineer demographics

Here are the differences between process safety engineers' and engineers' demographics:

Process Safety EngineerEngineer
Average age4241
Gender ratioMale, 77.0% Female, 23.0%Male, 86.3% Female, 13.7%
Race ratioBlack or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.5% Asian, 12.6% White, 67.1% American Indian and Alaska Native, 0.2%Black or African American, 3.3% Unknown, 4.6% Hispanic or Latino, 9.1% Asian, 15.0% White, 67.9% American Indian and Alaska Native, 0.1%
LGBT Percentage4%5%

Differences between process safety engineer and engineer duties and responsibilities

Process safety engineer example responsibilities.

  • Manage chemical process operations risk and EHS programs.
  • Lead troubleshooting of PLC, electrical, pneumatics, and hydraulic equipment.
  • Manage hazardous and special waste programs and profiles including audits/inspections, vendor compliance, documentation and recordkeeping.
  • Participate as an active member in the review of documentation and citation items relate to the OSHA PSM regulation.
  • Progress projects relate to environmental, health, and safety (EHS).
  • Collect thorough and detail data and write CB reports using the data and analysis.
  • Show more

Engineer example responsibilities.

  • Manage startup, trouble shooting and testing of PLC control equipment.
  • Lead project team to design and FDA validate 10-up extreme accuracy vial dosing system and CIP/SIP automate cleaning equipment.
  • Automate the creation of a WebLogic Admin and manage server deployment scheme within an installer for secure application deployment.
  • Install and test PLC in client own equipment on site - solve some logical and hardware issues to accomplish goal
  • Implement and manage continuous delivery systems and methodologies on AWS.
  • Manage Terraform and refactore from monolithic to application specific components.
  • Show more

Process safety engineer vs engineer skills

Common process safety engineer skills
  • Safety Management, 10%
  • OSHA, 8%
  • Risk Management, 6%
  • PHA, 6%
  • EHS, 5%
  • Mechanical Integrity, 5%
Common engineer skills
  • Python, 8%
  • Cloud, 6%
  • C++, 5%
  • C #, 5%
  • AWS, 5%
  • Java, 4%

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