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Process safety engineer vs safety manager

The differences between process safety engineers and safety managers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a process safety engineer and a safety manager. Additionally, a process safety engineer has an average salary of $84,412, which is higher than the $74,754 average annual salary of a safety manager.

The top three skills for a process safety engineer include safety management, OSHA and risk management. The most important skills for a safety manager are OSHA, safety program, and safety procedures.

Process safety engineer vs safety manager overview

Process Safety EngineerSafety Manager
Yearly salary$84,412$74,754
Hourly rate$40.58$35.94
Growth rate4%4%
Number of jobs38,65016,155
Job satisfaction55
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 55%
Average age4242
Years of experience22

What does a process safety engineer do?

A process safety engineer is responsible for conducting quality check procedures for the operational processes of the manufacturing and construction industries. Process safety engineers analyze practices to ensure that the methodologies adhere to safety standards and state regulations. They also inspect the tools and materials used, the budget needed for production, and timetables to strategize efficient ways in minimizing costs and risks. A process safety engineer records the process findings and suggests technical solutions to maximize productivity.

What does a safety manager do?

A safety manager is someone who ensures that a company is compliant and adhering to Occupational Health and Safety (OHS) guidelines. Safety managers are responsible for planning and implementing OHS policies and programs. They regularly prepare educational seminars and educate employees on various safety-related topics. They conduct enforcement of preventative measures as well as risk assessment. Also, they prepare reports on accidents and violations and determine what caused them. Safety managers must have excellent attention to detail to find the hazards, discover ways to improve conditions, and execute safety programs.

Process safety engineer vs safety manager salary

Process safety engineers and safety managers have different pay scales, as shown below.

Process Safety EngineerSafety Manager
Average salary$84,412$74,754
Salary rangeBetween $55,000 And $129,000Between $48,000 And $115,000
Highest paying CityOrange, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyCalifornia ResourcesNVIDIA
Best paying industryEnergyEnergy

Differences between process safety engineer and safety manager education

There are a few differences between a process safety engineer and a safety manager in terms of educational background:

Process Safety EngineerSafety Manager
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 55%
Most common majorChemical EngineeringBusiness
Most common collegeStanford UniversityStanford University

Process safety engineer vs safety manager demographics

Here are the differences between process safety engineers' and safety managers' demographics:

Process Safety EngineerSafety Manager
Average age4242
Gender ratioMale, 77.0% Female, 23.0%Male, 81.6% Female, 18.4%
Race ratioBlack or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.5% Asian, 12.6% White, 67.1% American Indian and Alaska Native, 0.2%Black or African American, 4.9% Unknown, 4.0% Hispanic or Latino, 12.2% Asian, 9.6% White, 69.1% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process safety engineer and safety manager duties and responsibilities

Process safety engineer example responsibilities.

  • Manage chemical process operations risk and EHS programs.
  • Lead troubleshooting of PLC, electrical, pneumatics, and hydraulic equipment.
  • Manage hazardous and special waste programs and profiles including audits/inspections, vendor compliance, documentation and recordkeeping.
  • Participate as an active member in the review of documentation and citation items relate to the OSHA PSM regulation.
  • Progress projects relate to environmental, health, and safety (EHS).
  • Collect thorough and detail data and write CB reports using the data and analysis.
  • Show more

Safety manager example responsibilities.

  • Train and lead industrial Hazmat response team.
  • Manage consultants to complete air permit application and SPCC plan reviews.
  • Coordinate and conduct JHA, safety stand downs, accident investigation and manage individual WC claims.
  • Meet with PPE vendors and manage PPE inventory and PPE use compliance on the production floor.
  • Train and manage a team of competent persons and gas-free technicians under the direction of NFPA standards and marine chemist.
  • Manage financial oversight and budget management including financial modeling and analysis, new products, travel, tools, and scheduling.
  • Show more

Process safety engineer vs safety manager skills

Common process safety engineer skills
  • Safety Management, 10%
  • OSHA, 8%
  • Risk Management, 6%
  • PHA, 6%
  • EHS, 5%
  • Mechanical Integrity, 5%
Common safety manager skills
  • OSHA, 13%
  • Safety Program, 6%
  • Safety Procedures, 4%
  • Safety Training, 4%
  • Safety Policies, 4%
  • Safety Regulations, 3%

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