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Senior production planner vs production controller

The differences between senior production planners and production controllers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a senior production planner and a production controller. Additionally, a senior production planner has an average salary of $81,198, which is higher than the $53,125 average annual salary of a production controller.

The top three skills for a senior production planner include production planning, ERP and logistics. The most important skills for a production controller are production control, production planning, and logistics.

Senior production planner vs production controller overview

Senior Production PlannerProduction Controller
Yearly salary$81,198$53,125
Hourly rate$39.04$25.54
Growth rate-3%-3%
Number of jobs67,43271,747
Job satisfaction-5
Most common degreeBachelor's Degree, 63%Bachelor's Degree, 49%
Average age4545
Years of experience22

What does a senior production planner do?

Senior production planners decide on items to be manufactured and their quantities based on carefully researched consumer demand forecasts. The production planners analyze data to revise staff schedules to reach the agreed quota in the manufacturing process. They find solutions for internal material concerns like quality checking and transfer issues. Also, they make sure that the products at the end of the manufacturing phase pass their quality standards.

What does a production controller do?

A production controller is in charge of overseeing manufacturing operations, ensuring the workflow adheres to the quality standards, budgets, and deadlines. It is their duty to develop production and inventory control techniques, coordinate with managers to establish objectives and guidelines, review production plans and job orders, and supervise the supply chain operations. They also monitor every procedure, implement solutions in problem areas, and produce progress reports as needed. Furthermore, as a production controller, it is essential to maintain an active communication line with the production team while implementing the company's protocols and policies.

Senior production planner vs production controller salary

Senior production planners and production controllers have different pay scales, as shown below.

Senior Production PlannerProduction Controller
Average salary$81,198$53,125
Salary rangeBetween $64,000 And $102,000Between $37,000 And $74,000
Highest paying CityFremont, CAFremont, CA
Highest paying stateIdahoCalifornia
Best paying companyIntuitive SurgicalIntuitive Surgical
Best paying industryHealth CareTechnology

Differences between senior production planner and production controller education

There are a few differences between a senior production planner and a production controller in terms of educational background:

Senior Production PlannerProduction Controller
Most common degreeBachelor's Degree, 63%Bachelor's Degree, 49%
Most common majorBusinessBusiness
Most common collegeWestern Carolina UniversityWestern Carolina University

Senior production planner vs production controller demographics

Here are the differences between senior production planners' and production controllers' demographics:

Senior Production PlannerProduction Controller
Average age4545
Gender ratioMale, 66.9% Female, 33.1%Male, 64.0% Female, 36.0%
Race ratioBlack or African American, 9.6% Unknown, 5.0% Hispanic or Latino, 17.6% Asian, 7.2% White, 60.2% American Indian and Alaska Native, 0.5%Black or African American, 10.1% Unknown, 4.9% Hispanic or Latino, 16.6% Asian, 7.0% White, 60.9% American Indian and Alaska Native, 0.5%
LGBT Percentage11%11%

Differences between senior production planner and production controller duties and responsibilities

Senior production planner example responsibilities.

  • Manage forecast product as required by customer needs, including VMI and KANBAN programs.
  • Manage cost effective inventory levels for purchase & manufacture assemblies through ERP maintenance of WIP, safety stock & lead-time settings.
  • Set up reverse logistics supply chain to manage customer returns enabling timely replacement or repair to customers satisfying contractual agreements.
  • Manage customer requirements including factory schedules/production, planning and order integrity by directing manufacturing and logistics to optimize supply chain availability.
  • Reconcile inventory and make sure the allocated inventory is flushed out against work orders in process (WIP).
  • Perform key tasks, including BOM accuracy and shipment of materials that enable successful transfer of tools to volume manufacturing.
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Production controller example responsibilities.

  • Manage multiple windows to access accurate inventory, P.O numbers and job numbers.
  • Schedule production and manage inventory of raw materials and finish products using the MRP inventory control system.
  • Manage production order releases base on space, capacity, man power and indenture BOM build schemes.
  • Provide management with visibility of material shortages, backlogs, manage WIP variances and other potential schedule conflicts.
  • Manage warehouse and shipping departments, responsible for outsourcing secondary machining of materials, purchasing MRO supplies and logistics.
  • Flight line expediter ensures maintenance accomplishment and sortie production by managing, controlling and directing allocate resources and personnel.
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Senior production planner vs production controller skills

Common senior production planner skills
  • Production Planning, 5%
  • ERP, 5%
  • Logistics, 4%
  • Lean Manufacturing, 4%
  • Capacity Constraints, 4%
  • Purchase Orders, 4%
Common production controller skills
  • Production Control, 28%
  • Production Planning, 14%
  • Logistics, 6%
  • Control Procedures, 5%
  • Production Schedules, 3%
  • MRP, 3%

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