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Process operator vs chemical operator

The differences between process operators and chemical operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a process operator, becoming a chemical operator takes usually requires 4-6 years. Additionally, a chemical operator has an average salary of $40,526, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a process operator include safety procedures, preventative maintenance and team-oriented environment. The most important skills for a chemical operator are safety procedures, math, and process equipment.

Process operator vs chemical operator overview

Process OperatorChemical Operator
Yearly salary$37,996$40,526
Hourly rate$18.27$19.48
Growth rate3%4%
Number of jobs83,47836,522
Job satisfaction5-
Most common degreeBachelor's Degree, 36%High School Diploma, 35%
Average age4647
Years of experience26

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

What does a chemical operator do?

A chemical operator is responsible for maintaining heavy machines and equipment for chemical processing operations. Chemical operators inspect machinery for any malfunctions, perform immediate repairs, and replace defective components as needed to ensure the equipment's safety and efficiency. They carefully handle chemicals, observe the mixing process, and support process development by assisting on strategic procedures to maximize productivity and plan initiatives. A chemical operator must adhere to the safety protocols of the production, especially on storing chemicals, recording information to the database, and operating machines.

Process operator vs chemical operator salary

Process operators and chemical operators have different pay scales, as shown below.

Process OperatorChemical Operator
Average salary$37,996$40,526
Salary rangeBetween $29,000 And $48,000Between $31,000 And $51,000
Highest paying CityGrand Forks, NDNew York, NY
Highest paying stateWyomingNew York
Best paying companyBWX TechnologiesWestinghouse Appliances Australia
Best paying industryManufacturingPharmaceutical

Differences between process operator and chemical operator education

There are a few differences between a process operator and a chemical operator in terms of educational background:

Process OperatorChemical Operator
Most common degreeBachelor's Degree, 36%High School Diploma, 35%
Most common majorBusinessBusiness
Most common collegeStanford UniversityStanford University

Process operator vs chemical operator demographics

Here are the differences between process operators' and chemical operators' demographics:

Process OperatorChemical Operator
Average age4647
Gender ratioMale, 70.1% Female, 29.9%Male, 91.1% Female, 8.9%
Race ratioBlack or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%Black or African American, 10.7% Unknown, 4.8% Hispanic or Latino, 19.3% Asian, 4.3% White, 60.0% American Indian and Alaska Native, 0.8%
LGBT Percentage6%11%

Differences between process operator and chemical operator duties and responsibilities

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Chemical operator example responsibilities.

  • Manage multiple large volume fermentation tanks simultaneously.
  • Add dye to chemical to be mix.
  • Mix chemicals together to make a base for dye.
  • License by the NRC for operation of facility reactor.
  • Provide the QC lab with batch samples as instructed by formula cards for quality disposition.
  • Use Hmi's to control the product being make and sending it to storage tanks.
  • Show more

Process operator vs chemical operator skills

Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%
Common chemical operator skills
  • Safety Procedures, 8%
  • Math, 5%
  • Process Equipment, 5%
  • Basic Math, 4%
  • Minor Maintenance, 4%
  • Troubleshoot, 4%

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