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Process operator vs machine operator

The differences between process operators and machine operators can be seen in a few details. Each job has different responsibilities and duties. Additionally, a process operator has an average salary of $37,996, which is higher than the $32,874 average annual salary of a machine operator.

The top three skills for a process operator include safety procedures, preventative maintenance and team-oriented environment. The most important skills for a machine operator are basic math, CNC, and math.

Process operator vs machine operator overview

Process OperatorMachine Operator
Yearly salary$37,996$32,874
Hourly rate$18.27$15.80
Growth rate3%-6%
Number of jobs83,47896,834
Job satisfaction55
Most common degreeBachelor's Degree, 36%High School Diploma, 53%
Average age4644
Years of experience2-

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

What does a machine operator do?

Machine operators are responsible for managing the machines assigned to them. They set up, install, operate, maintain, troubleshoot, and ensure quality output. Machine operators must know the inner workings of the machine such that they can easily address any problems that may arise. They must ensure that all components of the machine are working well. They perform maintenance routine checks to ensure that the machine is working at the most efficient capacity, is well-stocked with needed materials, and producing the best output. Machine operators are also responsible for ensuring the cleanliness and sanitation of the machine.

Process operator vs machine operator salary

Process operators and machine operators have different pay scales, as shown below.

Process OperatorMachine Operator
Average salary$37,996$32,874
Salary rangeBetween $29,000 And $48,000Between $26,000 And $40,000
Highest paying CityGrand Forks, NDMinneapolis, MN
Highest paying stateWyomingMinnesota
Best paying companyBWX TechnologiesBD
Best paying industryManufacturingAutomotive

Differences between process operator and machine operator education

There are a few differences between a process operator and a machine operator in terms of educational background:

Process OperatorMachine Operator
Most common degreeBachelor's Degree, 36%High School Diploma, 53%
Most common majorBusinessBusiness
Most common collegeStanford University-

Process operator vs machine operator demographics

Here are the differences between process operators' and machine operators' demographics:

Process OperatorMachine Operator
Average age4644
Gender ratioMale, 70.1% Female, 29.9%Male, 72.3% Female, 27.7%
Race ratioBlack or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%Black or African American, 12.0% Unknown, 3.4% Hispanic or Latino, 16.0% Asian, 7.5% White, 60.0% American Indian and Alaska Native, 1.2%
LGBT Percentage6%5%

Differences between process operator and machine operator duties and responsibilities

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Machine operator example responsibilities.

  • Conduct preventative maintenance checks on industrial brake manufacturing machines and forklifts.
  • Follow company and safety procedures using industrial chemicals and PPE to efficiently clean and sanitize all equipment.
  • Operate forklift and bobcat as needed.
  • Run a line in a PVC pipe production plant.
  • Operate machinery including forklift, bobcat and various power tools.
  • Provide leadership to others through example and sharing of knowledge/skill.
  • Show more

Process operator vs machine operator skills

Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%
Common machine operator skills
  • Basic Math, 11%
  • CNC, 9%
  • Math, 9%
  • Safety Procedures, 8%
  • Machine Operation, 6%
  • Quality Standards, 5%

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