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Process operator vs process engineer

The differences between process operators and process engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a process operator, becoming a process engineer takes usually requires 2-4 years. Additionally, a process engineer has an average salary of $82,443, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a process operator include safety procedures, preventative maintenance and team-oriented environment. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Process operator vs process engineer overview

Process OperatorProcess Engineer
Yearly salary$37,996$82,443
Hourly rate$18.27$39.64
Growth rate3%10%
Number of jobs83,47866,937
Job satisfaction54
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 76%
Average age4642
Years of experience24

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Process operator vs process engineer salary

Process operators and process engineers have different pay scales, as shown below.

Process OperatorProcess Engineer
Average salary$37,996$82,443
Salary rangeBetween $29,000 And $48,000Between $62,000 And $108,000
Highest paying CityGrand Forks, NDRio Rancho, NM
Highest paying stateWyomingNew Mexico
Best paying companyBWX TechnologiesApple
Best paying industryManufacturingTechnology

Differences between process operator and process engineer education

There are a few differences between a process operator and a process engineer in terms of educational background:

Process OperatorProcess Engineer
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 76%
Most common majorBusinessChemical Engineering
Most common collegeStanford UniversityNorthwestern University

Process operator vs process engineer demographics

Here are the differences between process operators' and process engineers' demographics:

Process OperatorProcess Engineer
Average age4642
Gender ratioMale, 70.1% Female, 29.9%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage6%4%

Differences between process operator and process engineer duties and responsibilities

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Process operator vs process engineer skills

Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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