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Lean manufacturing manager vs plant manager

The differences between lean manufacturing managers and plant managers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a lean manufacturing manager, becoming a plant manager takes usually requires 4-6 years. Additionally, a plant manager has an average salary of $113,843, which is higher than the $106,060 average annual salary of a lean manufacturing manager.

The top three skills for a lean manufacturing manager include lean manufacturing, sigma and process improvement. The most important skills for a plant manager are continuous improvement, customer service, and safety program.

Lean manufacturing manager vs plant manager overview

Lean Manufacturing ManagerPlant Manager
Yearly salary$106,060$113,843
Hourly rate$50.99$54.73
Growth rate3%6%
Number of jobs31,632275,962
Job satisfaction--
Most common degreeBachelor's Degree, 69%Bachelor's Degree, 63%
Average age4844
Years of experience26

What does a lean manufacturing manager do?

A lean Manufacturing Manager is part of the manufacturing department. They are the one who is responsible for creating the design as well as strategies to improve the operation of the company. They monitor the daily activities of the employees and report them to the Area or division head. They must also ensure that all the job descriptions and responsibilities of the employees are met based on the company's policy. Also, their job includes identifying ways to improve the system operation and setting a future goal for a company.

What does a plant manager do?

In general, plant managers are responsible for the entire operations in a manufacturing plant. Plant managers plan, direct, organize, and run the optimum operations of the plant daily. They create and execute organizational or departmental goals procedures, and policies. They aim to increase the manufacturing production and the capacity and flexibility of its assets while keeping its current quality standards and unnecessary costs. They are expected to have a better understanding of the manufacturing industry like equipment use and mechanical aptitude.

Lean manufacturing manager vs plant manager salary

Lean manufacturing managers and plant managers have different pay scales, as shown below.

Lean Manufacturing ManagerPlant Manager
Average salary$106,060$113,843
Salary rangeBetween $72,000 And $154,000Between $85,000 And $152,000
Highest paying CityWinston-Salem, NCRichmond, CA
Highest paying stateAlaskaNew Jersey
Best paying companyAccentureKoch Industries
Best paying industryManufacturingFinance

Differences between lean manufacturing manager and plant manager education

There are a few differences between a lean manufacturing manager and a plant manager in terms of educational background:

Lean Manufacturing ManagerPlant Manager
Most common degreeBachelor's Degree, 69%Bachelor's Degree, 63%
Most common majorBusinessBusiness
Most common collegeNorthwestern UniversityUniversity of Pennsylvania

Lean manufacturing manager vs plant manager demographics

Here are the differences between lean manufacturing managers' and plant managers' demographics:

Lean Manufacturing ManagerPlant Manager
Average age4844
Gender ratioMale, 88.4% Female, 11.6%Male, 93.7% Female, 6.3%
Race ratioBlack or African American, 3.8% Unknown, 3.9% Hispanic or Latino, 13.0% Asian, 9.1% White, 69.8% American Indian and Alaska Native, 0.5%Black or African American, 6.3% Unknown, 4.3% Hispanic or Latino, 15.5% Asian, 6.4% White, 67.0% American Indian and Alaska Native, 0.5%
LGBT Percentage8%10%

Differences between lean manufacturing manager and plant manager duties and responsibilities

Lean manufacturing manager example responsibilities.

  • Manage OEM accounts and lead demand generation & proposals.
  • Manage global, multi-facete, highly visible sales growth and logistics projects.
  • Implement lead manufacturing principles to achieve continuous improvement processes; hire qualified machinists; ensure division-wide OSHA compliance.
  • Streamline document control process and work instructions in support of ISO certification.
  • Eliminate 107 miles of waste forklift traffic reducing logistics cost by $90K.
  • Convert MRP base push production control to Kanban base pull to create visual replenishment system.
  • Show more

Plant manager example responsibilities.

  • Manage 65 plant production and five plant supervisors in bilingual union manufacturing HVAC plant.
  • Manage compliance and training for the facility HACCP plan and are awarded PICQS plus status on annual audit.
  • Lead skilled trades in the repair and maintenance of robotics, PLC, hydraulic and electrical switchgear applications.
  • Lead OEE & SMED initiatives to improve machine utilization, up-time, throughput, change-over time, & yield.
  • Manage daily operations of USDA facility.
  • Coordinate monthly safety meetings, provide training and lead internal inspections that foster OSHA awareness.
  • Show more

Lean manufacturing manager vs plant manager skills

Common lean manufacturing manager skills
  • Lean Manufacturing, 9%
  • Sigma, 7%
  • Process Improvement, 7%
  • Visual Management, 6%
  • Lean Tools, 6%
  • Kaizen Events, 5%
Common plant manager skills
  • Continuous Improvement, 8%
  • Customer Service, 7%
  • Safety Program, 6%
  • Plant Operations, 6%
  • Lean Manufacturing, 6%
  • OSHA, 5%

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