Post job

Process controller vs operation supervisor

The differences between process controllers and operation supervisors can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a process controller and an operation supervisor. Additionally, a process controller has an average salary of $74,534, which is higher than the $57,279 average annual salary of an operation supervisor.

The top three skills for a process controller include process control, SOX and continuous improvement. The most important skills for an operation supervisor are logistics, safety procedures, and OSHA.

Process controller vs operation supervisor overview

Process ControllerOperation Supervisor
Yearly salary$74,534$57,279
Hourly rate$35.83$27.54
Growth rate11%6%
Number of jobs36,82694,116
Job satisfaction-5
Most common degreeBachelor's Degree, 41%Bachelor's Degree, 57%
Average age4646
Years of experience22

Process controller vs operation supervisor salary

Process controllers and operation supervisors have different pay scales, as shown below.

Process ControllerOperation Supervisor
Average salary$74,534$57,279
Salary rangeBetween $49,000 And $112,000Between $37,000 And $87,000
Highest paying CityNew York, NYKansas City, KS
Highest paying stateWyomingLouisiana
Best paying companyGoogleRopes & Gray
Best paying industryTechnologyFinance

Differences between process controller and operation supervisor education

There are a few differences between a process controller and an operation supervisor in terms of educational background:

Process ControllerOperation Supervisor
Most common degreeBachelor's Degree, 41%Bachelor's Degree, 57%
Most common majorBusinessBusiness
Most common collegeStanford UniversityStanford University

Process controller vs operation supervisor demographics

Here are the differences between process controllers' and operation supervisors' demographics:

Process ControllerOperation Supervisor
Average age4646
Gender ratioMale, 55.3% Female, 44.7%Male, 70.8% Female, 29.2%
Race ratioBlack or African American, 12.5% Unknown, 4.1% Hispanic or Latino, 18.4% Asian, 4.8% White, 59.5% American Indian and Alaska Native, 0.7%Black or African American, 12.3% Unknown, 4.1% Hispanic or Latino, 18.5% Asian, 4.6% White, 59.9% American Indian and Alaska Native, 0.7%
LGBT Percentage6%6%

Differences between process controller and operation supervisor duties and responsibilities

Process controller example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Develop and maintain documentation in compliance with the ISO standard.
  • Train new personnel in ISO procedures, and basic company rules.
  • Make sure safety standards and GMP's are adhere to at all times.
  • Design the automation profile for the evaporator area including start up, shutdown, and CIP of all evaporator equipment.
  • Troubleshoot PLC issues and add new control logic to address safety concerns, improve production rates, and reduce reagent usage.
  • Show more

Operation supervisor example responsibilities.

  • Manage labor and operating expenses to meet budget goals by utilizing KRONOS.
  • Manage the safety, quality, productivity, OEE, yields, & continuous improvement.
  • Manage the proper preparation of equipment for mechanical work as well as proper utilization of LOTO system.
  • Serve as member of HAZMAT team and manage all training, orientation and safety programs for entire facility.
  • Manage all inbound and outbound of product/inventory, and keep accurate counts in AS400 P.K.M.S warehouse management software.
  • Manage daily activities of up to 15 staff and up to 50 students at youth rehabilitation boarding facility.
  • Show more

Process controller vs operation supervisor skills

Common process controller skills
  • Process Control, 12%
  • SOX, 10%
  • Continuous Improvement, 9%
  • Data Entry, 8%
  • Process Improvement, 5%
  • Sigma, 4%
Common operation supervisor skills
  • Logistics, 7%
  • Safety Procedures, 7%
  • OSHA, 6%
  • Payroll, 5%
  • Customer Satisfaction, 5%
  • Continuous Improvement, 4%

Browse production and manufacturing jobs